Producing a wide range of security products

Established in 1813, De La Rue is a trusted partner of governments, central banks and commercial organisations around the world.

Overview

De La Rue produce a wide range of security products, including banknotes, passports, tax stamps, authentication labels and identity documents and manufactures high speed cash sorting and banknote inspection equipment. The £513 m globally based company’s diverse operations, combined with ever increasing quality considerations from customers put growing pressure on the company’s data analysis capabilities, as Peter Hall, Quality Director explains.

“Our biggest challenge is the need to monitor accurately all the available information on the production floor to support our strategy of continuous improvement” He continues, “It was essential to have a solution that not only helps identify opportunities to reduce waste, rework and raw material usage, we also need to be able to monitor trends and identify potential issues before they impact product quality, helping us ensure the highest level of customer satisfaction.”

Results

After a thorough evaluation of alternatives De La Rue invested in QIS manufacturing intelligence software, from QiSOFT, a pioneer in this sector. John Abson, Factory Quality Director, explains why QIS was the solution of choice. “We wanted a proven system with a good pedigree, implemented and supported by people who genuinely understand our industry in general and our business in particular. QIS provides the visibility and flexibility we need as well as seamlessly integrating with our other IT systems – we anticipate the same considerable benefits that we know many other QIS users enjoy.”

“QIS has been trusted in the process manufacturing sector for over 30 years and has proved its ability here to take all the available shop-floor data and turn this into meaningful and actionable intelligence. This combined with the unparalleled implementation and support expertise means that De La Rue can have maximum confidence in their investment, today, tomorrow and into the future.”
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Software Features

Enabling the digital factory of the future

Data Capture
Cut out paperwork, duplication and costly mistakes
Quality Control
Ensure product quality and consistency
Monitoring
Identify and respond to changes in your process
Downtime Tracking (oee)
Prevent downtime, performance and quality losses
Statistical Process Control (spc)
Reduce waste, rework and raw material usage
Materials
Stop substandard materials entering your process
Certificates of Analysis
Reassure your customers of quality
Traceability
Accelerate investigations, recalls and complaints
Laboratory
Free up valuable time and minimize error
Analysis
Unlock the secrets of your process
Document Control
Confirm conformance to standards and procedures
Dashboards
Drive your quality, process and performance goals
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